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SERIES Aluminum Regulator + RMSTATOR SurePower ECM Bypass Harness for Polaris Sportsman / Ranger 500 2005-09 | 4011657

RMSTATOR
SKU: RMS022-108420
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RMSTATOR

SERIES Aluminum Regulator + RMSTATOR SurePower ECM Bypass Harness for Polaris Sportsman / Ranger 500 2005-09 | 4011657

$185.88
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This replacement kit is only meant to the bypass the internal voltage regulator on Polaris ATV/UTVs that use the large silver SurePower ECM module with 2 large wiring connectors on opposite sides of the unit. Please confirm your OEM part number on your unit matches the list below.

Replaces these OEM Numbers :

4011089
4011090
4011598
4011375
4011657
4011226
4011517
4011240

Battery condition is extremely important. No voltage regulator can work correctly with a bad or weak battery. Always fully charge your battery before performing any charging system tests or replacing parts. If there is any doubt, have the battery load tested or replaced.

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SERIES Aluminum Regulator + RMSTATOR SurePower ECM Bypass Harness for Polaris Sportsman / Ranger 500 2005-2009 | 4011657
SERIES Aluminum Regulator + RMSTATOR SurePower ECM Bypass Harness for Polaris Sportsman / Ranger 500 2005-09 | 4011657
Sold out
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Details

Many years of Polaris ATV’s used the SurePower ECM module that controlled many things on the vehicle, including circuit breakers, cooling fan operation, and most importantly voltage regulation for the battery charging system. Most of these functions are reliable, except for the most important, the voltage regulator rectifier! The voltage regulator often fails, and leaves you faced with replacing the entire module just for this one function, which is likely to fail again.

RMSTATOR now provides a SurePower module Regulator Bypass kit to eliminate this problem on these popular ATVs. Our kit includes our heavy duty CNC aluminum SERIES voltage regulator rectifier, a plug & play wiring harness, and mounting hardware. Simply mount the new voltage regulator on your frame, plug in and route the harness directly to the stator connector and battery terminals, and you’re ready to ride. You’ll never have to worry about a failing voltage regulator or SurePower replacement again.

BENEFITS OF SERIES VOLTAGE REGULATORS

SERIES regulators run much cooler than the Shunt and MOSFET voltage regulator rectifier and way much cooler than OEM parts.

Moreover, the regulator has our new machined billet aluminum casing which dissipate heat 33% better than standard molded casing.

Power only flows through the electrical components when the battery is charging.

Allows the stator to have lower current flowing when not used, extending its lifetime.

ABOUT THE SERIES VOLTAGE REGULATION TECHNOLOGY

RMSTATOR’s new SERIES voltage regulator brings better reliability and charging system performance. A SERIES regulator is a significant upgrade over typical shunt type voltage regulators.

A shunt regulator controls battery voltage by grounding the stator coils to dissipate current as heat, rather than sending it on to the battery. SERIES regulators control battery voltage by intermittently disconnecting stator coils from the regulator electronics, limiting current flow through the unit and on to the battery completely.

This results in lower regulator and stator temperatures, more accurate voltage regulation, and increased reliability of your charging system components.

INSTALL LIKE A PRO

We include the opposite connector (main harness side) as we know these are often melted / corroded / defective. Defective connectors are a major cause for repetitive electrical issues.

  • Operation Temperature : -20° à 85°
  • The quality exceeds the OEM equipment
  • Improved heat sink and charging capabilities
  • Higher grade of electric components
  • All shipped products are tested

*All item pictures are accurate, if in doubt, do not hesitate and compare our item to your original part.

Automotive grade wiring harness with OEM-quality heavy-duty connectors

Made with the same Delphi connectors as OEM Polaris parts, our wiring harnesses are manufactured in a factory with controlled quality processes. They use the same Cross-Link braided copper wire as the OEM parts, and resist heat, oil, acid, gas and more with very low electrical resistance.

Plug & Ride design

Our voltage regulator housings are manufactured to OEM specifications for a fast and easy installation.

All item pictures are accurate, if in doubt do not hesitate and compare our item to your original part.

Specifications

Machined Billet Aluminum SERIES Voltage Regulator Rectifier:

Dimensions:
Width: 103 mm
Length: 103 mm
Height: 28 mm
Fixation holes center to center: 80 mm

Other specifications:
Number of plugs: 2
Number of pins: 5
Minimum Charging Voltage: 14.5 V +/- 0.5 V
Maximum Charging Current: 50 A / 500 W
Open Circuit Voltage: < 15 V
Operation Temperature: -20°C to 85°C

Polaris SurePower Module Regulator Bypass Harness:

Wires length: 1580 mm
Number of yellow wires: 3
Number of red wires: 1
Number of black wires: 1
Number of plugs: 3

Interchange Part Nº

  • 4011568
  • 4011598
  • 4011375
  • 4011089
  • 4011517
  • 4011226
  • 4011657
  • 4011240
  • 4011090

Installation

Before installing your new machined billet aluminum SERIES Voltage Regulator Rectifier :

  • Check the AC output of the stator
  • Replace any burned or corroded connectors on stator and regulator rectifier
  • Check and repair any melted wiring
  • Use hi-temp dielectric grease on all connectors

Download our complete installation instruction (PDF)

Warning:

Risk of electric shock. Disconnect the battery before servicing.
Ensure proper installation by a qualified technician to avoid malfunction.

Vehicle Fitments

Vehicle Fitments
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